The custom knife I've been making is coming along nicely. I heat treated the blade and did the initial sanding on it. Now comes the making of the handle and attaching it and a hand guard. The first photograph shows the blade after heat treating quenching, and tempering. I used a clay mixture of 1:1:1 of fire clay, #90 sand, and Pozzolana. I cast this mixture and let it cure for 3 to 4 days. A casting fixture is made from wood that is curved to give me a transformed zone of the desired shape. The clay is approximately 3/16ths of an inch thick where I wish the blade to undergo a slower cooling rate.